klyff.com

Automated Visual Quality Inspection

60% reduction in manual inspection labor

Problem Statement

Manufacturing companies spend millions annually on manual visual inspection. Workers get fatigued, accuracy drops, and productivity suffers. Machine vision can help—but only if you can deploy it quickly and cost-effectively.

Solution

Klyff brings production-ready defect detection to your factory in 8-12 weeks. Real-time, 95%+ accurate detection of solder joints, surface defects, packaging issues—without cloud complexity.

$50K-$150K

Annual savings in the first year

60%+

Reduction in inspection labor (freeing workers for higher-value tasks)

3 Months

Payback period thus resulting in immediate ROI

95%+

Defect detection accuracy

How It Works

PCB assembly Solder joint inspection
Metal fabrication Surface defects, Scratches
Textile manufacturing Pattern/Color consistency
Food & beverage Packaging quality, Labeling
Electronics assembly Component verification
Case Study

Company: EMS Manufacturing Co.

Industry: PCB Assembly (500+ production lines)

Challenge: 50 QA inspectors verifying solder joints manually — $3M/year labor cost

Solution: Klyff defect detection on 5 Jetson Orin devices

Results:

  • 60% reduction in inspection labor (30 inspectors freed)
  • 98% defect detection accuracy (better than manual)
  • 6-week deployment
  • $1.8M annual labor savings
  • 3-month ROI

“Klyff was a game-changer. We were skeptical about AI quality control, but the accuracy is excellent and the deployment was incredibly fast. In 6 weeks, we had real-time defect detection running on our lines. Our inspectors now focus on edge cases and problem-solving instead of routine inspection. Best investment we made in 2025.”

— John Miller, Quality Director, EMS Manufacturing

Selected Customer Success Stories
klyff_favicon

Adaptive Predictive Maintenance

On device inference becomes inaccurate with each passing day. Read how Klyff handled on-device training to keep your models accurate.
klyff_favicon

Solder Joint Inspection

Read how Klyff helped reduce false positive rate to <2% and reduce latency from 120ms to 8ms thus resulting in huge cost advtange
klyff_favicon

PPE Compliance in Chemical Plant

Klyff helped a global chemical manufacturer to ensure all workers wore Hazmat suits and respirators in "Zone 1" areas through federated learning

Let us help you with Visual Quality Inspection

Our Insights to keep you ahead
Scroll to Top